2000 polaris sportsman 500 4x4 manual transfer case

The early 2004 and older models have an individual hilliard clutch in each front wheel hub. We carry 1940 parts for your 2000 polaris sportsman 500 4x4 utility atv parts. Buy polaris oem atv gear selecter shifter knob magnum, sportsman, xplorer. This 2000 sportsman 500 4x4 has only 450yes 450 miles on it. This allows the user to shift easily from high to low and reverse. I must run it in low gear only as there is not enough power to make it move in high gear. Find great deals on ebay for polaris transmission and polaris rzr transmission. Please look at each photo closely so you know exactly what your getting. This information should remain with your owners manual at all times. During the production of a polaris atv manual by clymer, techs completely disassemble and reassemble the machine and provide easytofollow instructions that allow novice users to safely and efficiently service and. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized polaris dealer for service. Treat it right with our wide selection of top quality polaris sportsman parts and accessories. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your.

The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Transmission removal polaris sportsman 400 service manual. Polaris on demand awd 4wd differential explained youtube. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Most easy miles tooplowing and spinning kids around easy terrain. Polaris atv sportsman x2 500 efi 2007 service repair manual download, sportsman x2 500 2009 polaris scrambler 500 atv workshop repair service manual best polaris. How to change transmission oil polaris trailboss 325 atv. Select a 2000 polaris sportsman 500 4x4 trade in value. Magnum 4x4 oil tank vent fitting restricted all 1995 models transmission lubricant. The quad in this video is a 2003 polaris sportsman 500 h. Properly maintain the front final drive on a polaris 500. The transmission for the 2000 polaris sportsman 500 is an automatic polaris variable transmission, known as pvt.

Polaris explorer sport boss mag 400l gear box transfer case transmission 4x4 165 see more like this. Find great deals on ebay for polaris sportsman 500 engine and polaris sportsman 500 ho engine. Polaris magnum 500 2000 owners manual supplement pdf. Polaris atv service manual repair 19961998 pdf service. For the front gear case and tranny i am thinking of going with redline 75w90 high performance gear oil. Unfollow polaris sportsman 500 gear case to stop getting updates on your ebay feed. How to 12 polaris magnum sportsman ranger 500 425 400 motor disassembly rebuilt crankcase case. Scrambler 400 4x4 offroad vehicle pdf manual download. The sportsman 500 has a polaris exclusive progressiverate independent rear suspension with dual twintube shocks, 9. Covers repair of 1999, 2000, 2001 polaris ranger 6x6, polaris ranger 500 6x6 atv. What is the transmission fluid capacity for a 2000 325 magnum. With the extreme demands placed on a polaris sportsman 500 allterrain vehicle, regular maintenance becomes a critical factor in its continued operation.

It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gear case. Long story short it became stuck in reverse and would not move out. My 2002 sp700 owners manual has numerous mistakes in it and hopefully it was corrected for later models. View and download polaris sportsman 500 manuals for free. Unlike atv factory manuals, clymer polaris atv manuals are written specifically for the doityourselfer. The motor starts and runs idle just fine but the second i throttle up the rpms rise a bit and then a rough running and absolutely no power. Rims rack sportsman 500 4006x6 springs rims springs rims rack box magnum. Yeah sorry, i knew that, guess i was thinking 4wd transfer case on my toyota when i typed that. How to change the front gear case oil in a polaris sportsman. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 1998 2000 polaris sport 400 also are the clutches.

You must read the service manual and be familiar with the service procedures before starting the work. This listing is for a used 2000 polaris sportsman 500 right front 4x4 actuator clutch. Find great deals on ebay for polaris 4x4 transmission. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. Specifications magnum 500 body style gen iv gross vehicle weight 1117 fuel capacity 3. Polaris sportsman 500 4x4 ho 2006 transmission gearcase 17829. Shift selector box polaris ow 40 synthetic engine lubri 30cc 1 oz.

Engine oil transmission oil gear oil polaris riders. Trying to explain the function of the front differential of an 06 sportsman 500. Primary drive clutch assembly for polaris sportsman 500 4x4 19982005 21706. Polaris industries 2002 allterrain vehicle owners manual. Sword automatic shift knob universal for lockbutton automatic transmission,cool.

Polaris sportsman 500 oil changing instructions it still. In this video, i walk you through how to drain and refill the oil in the front gear case on a polaris sportsman atv. Polaris atv service manual repair 19961998 pdf service manual instant download of the factory repair manual for 19961998 polaris atvs. Polaris atv service manual 1996 1998 all models vehicles. One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes. Most car manufactures also recommend atf in manual transmissions for fuel economy reasons. This listing is for a used 2000 polaris sportsman 500 transmission housing. Atv repair and maintenance atv general discussion polaris sportsman atv new members polaris xp. There are small gouge marks around the shift shaft gears on the top.

If thats the case ill just go with the polaris fluids. This was a lower hour machine and was in overall nice condition. Polaris transmission gear case 20012002 sportsman 400 500 4x4. Polaris atv manual look below to locate your polaris atv repair manual. Offroad vehicle polaris sportsman 500 ho owners manual. Get the suggested tradein value and retail price for your 2000 polaris sportsman 500 4x4 motorcycles with kelley blue book. Polaris explorer sport boss mag 400l gear box transfer case transmission 4x4 165 fits. How to change the front gear case oil in a polaris. Remove the transmission drain plug located on the bottom. Long funnel with small diameter fill hole, and at least 400ml of 80w atv gear case transmission fluid. Polaris scrambler 500 4x4 owners manual page 85 of 129. Page 1 owners manual supplement 2000 magnum 500 pn 9915473 important.

Scrambler 500 4x4 offroad vehicle pdf manual download. Flypig universal manual gear stick shifter head gun grip handle shift knob. This is in good shape and shows expected wear and use. Polaris 5432611 front wheel hubcap 2000 2009 ranger sportsman 500 425 400 325 fits. View and download polaris scrambler 400 4x4 owners manual supplement online. Help center owners manuals parts catalog financing extended service contracts. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide. Whether youre splashing over rough, muddy terrain on a sunny weekend or hauling a heavy load from point a to point b, your polaris sportsman is always there for you.