2000 polaris sportsman 500 4x4 manual transfer case

Engine oil transmission oil gear oil polaris riders. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your. In this video, i walk you through how to drain and refill the oil in the front gear case on a polaris sportsman atv. There are small gouge marks around the shift shaft gears on the top. Polaris 5432611 front wheel hubcap 2000 2009 ranger sportsman 500 425 400 325 fits.

You must read the service manual and be familiar with the service procedures before starting the work. The transmission for the 2000 polaris sportsman 500 is an automatic polaris variable transmission, known as pvt. Scrambler 500 4x4 offroad vehicle pdf manual download. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide. If thats the case ill just go with the polaris fluids. Rims rack sportsman 500 4006x6 springs rims springs rims rack box magnum.

It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gear case. Polaris industries 2002 allterrain vehicle owners manual. Find great deals on ebay for polaris sportsman engine cover. Transmission removal polaris sportsman 400 service manual. This is in good shape and shows expected wear and use. Polaris atv manual look below to locate your polaris atv repair manual. Unfollow polaris sportsman 500 gear case to stop getting updates on your ebay feed. Find great deals on ebay for polaris sportsman 500 engine and polaris sportsman 500 ho engine. This listing is for a used 2000 polaris sportsman 500 transmission housing. Flypig universal manual gear stick shifter head gun grip handle shift knob. How to change the front gear case oil in a polaris.

Remove the transmission drain plug located on the bottom. With the extreme demands placed on a polaris sportsman 500 allterrain vehicle, regular maintenance becomes a critical factor in its continued operation. View and download polaris scrambler 400 4x4 owners manual supplement online. Long story short it became stuck in reverse and would not move out. Polaris sportsman 500 oil changing instructions it still. Shift selector box polaris ow 40 synthetic engine lubri 30cc 1 oz.

The quad in this video is a 2003 polaris sportsman 500 h. View and download polaris sportsman 500 manuals for free. This manual is designed primarily for use by atv service technicians in a properly equipped shop. We carry 1940 parts for your 2000 polaris sportsman 500 4x4 utility atv parts. Capacities body style gen iv gross vehicle weight 1200 lbs. How to 12 polaris magnum sportsman ranger 500 425 400 motor disassembly rebuilt crankcase case. Select a 2000 polaris sportsman 500 4x4 trade in value. Trying to explain the function of the front differential of an 06 sportsman 500. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes. This information should remain with your owners manual at all times.

Polaris scrambler 500 4x4 owners manual page 85 of 129. Treat it right with our wide selection of top quality polaris sportsman parts and accessories. One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine. This listing is for a used 2000 polaris sportsman 500 right front 4x4 actuator clutch.

Polaris explorer sport boss mag 400l gear box transfer case transmission 4x4 165 see more like this. Polaris atv service manual repair 19961998 pdf service. Offroad vehicle polaris sportsman 500 ho owners manual. This was a lower hour machine and was in overall nice condition. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 1998 2000 polaris sport 400 also are the clutches. Most car manufactures also recommend atf in manual transmissions for fuel economy reasons.

Atv repair and maintenance atv general discussion polaris sportsman atv new members polaris xp. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Sword automatic shift knob universal for lockbutton automatic transmission,cool. Whether youre splashing over rough, muddy terrain on a sunny weekend or hauling a heavy load from point a to point b, your polaris sportsman is always there for you.

The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. This 2000 sportsman 500 4x4 has only 450yes 450 miles on it. Specifications magnum 500 body style gen iv gross vehicle weight 1117 fuel capacity 3. My 2002 sp700 owners manual has numerous mistakes in it and hopefully it was corrected for later models. Covers repair of 1999, 2000, 2001 polaris ranger 6x6, polaris ranger 500 6x6 atv. Polaris atv service manual 1996 1998 all models vehicles. Polaris atv sportsman x2 500 efi 2007 service repair manual download, sportsman x2 500 2009 polaris scrambler 500 atv workshop repair service manual best polaris. Buy polaris oem atv gear selecter shifter knob magnum, sportsman, xplorer. The motor starts and runs idle just fine but the second i throttle up the rpms rise a bit and then a rough running and absolutely no power. Magnum 4x4 oil tank vent fitting restricted all 1995 models transmission lubricant. Polaris sportsman 500 4x4 ho 2006 transmission gearcase 17829. During the production of a polaris atv manual by clymer, techs completely disassemble and reassemble the machine and provide easytofollow instructions that allow novice users to safely and efficiently service and. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized polaris dealer for service. How to change the front gear case oil in a polaris sportsman.

The early 2004 and older models have an individual hilliard clutch in each front wheel hub. Help center owners manuals parts catalog financing extended service contracts. Unlike atv factory manuals, clymer polaris atv manuals are written specifically for the doityourselfer. Polaris explorer sport boss mag 400l gear box transfer case transmission 4x4 165 fits. Long funnel with small diameter fill hole, and at least 400ml of 80w atv gear case transmission fluid. How to change transmission oil polaris trailboss 325 atv. Please look at each photo closely so you know exactly what your getting.

Polaris transmission gear case 20012002 sportsman 400 500 4x4. Find great deals on ebay for polaris transmission and polaris rzr transmission. For the front gear case and tranny i am thinking of going with redline 75w90 high performance gear oil. Polaris on demand awd 4wd differential explained youtube. Primary drive clutch assembly for polaris sportsman 500 4x4 19982005 21706. Page 1 owners manual supplement 2000 magnum 500 pn 9915473 important. I must run it in low gear only as there is not enough power to make it move in high gear. Polaris magnum 500 2000 owners manual supplement pdf. Yeah sorry, i knew that, guess i was thinking 4wd transfer case on my toyota when i typed that. What is the transmission fluid capacity for a 2000 325 magnum.

Most easy miles tooplowing and spinning kids around easy terrain. Get the suggested tradein value and retail price for your 2000 polaris sportsman 500 4x4 motorcycles with kelley blue book. This allows the user to shift easily from high to low and reverse. Properly maintain the front final drive on a polaris 500.